1) Repair and Maintenance Services
At PSDF, we offer a comprehensive range of repair and maintenance services tailored to the needs of industrial equipment, ensuring operational efficiency and reliability. Our services are designed to minimize downtime and extend the lifespan of your equipment, allowing you to maintain peak performance.
- Vibration Condition Monitoring (VCM)
We specialize in Vibration Condition Monitoring (VCM), a crucial diagnostic tool for detecting early signs of mechanical failure in rotating equipment such as pumps, motors, and fans. By analyzing vibration data, we can identify issues such as misalignment, imbalance, or bearing wear. This proactive approach allows us to recommend timely interventions, helping prevent costly breakdowns and extending equipment service life.
- Temperature Condition Monitoring (TCM)
In extreme environments, such as steel and copper plants, our Temperature Condition Monitoring (TCM) service helps monitor critical components, including motors, bearings, and electrical systems. By tracking temperature variations, we identify overheating and thermal anomalies before they lead to equipment failure. Early detection reduces the risk of unplanned downtime, ensuring smooth and continuous operations.
- Fan Balancing
Unbalanced fans can lead to excessive vibration, which causes premature wear on bearings and other components. Our fan balancing services restore fans to optimal operating conditions, reducing noise, increasing efficiency, and preventing damage. This service prolongs the lifespan of your equipment and improves overall system performance.
- Fault Diagnosis
We provide thorough fault diagnosis services for various industrial components, including pumps, fans, and conveyor belts. Using advanced diagnostic tools, we detect mechanical issues such as wear, misalignment, and fatigue. By pinpointing the root cause of failures, we offer actionable insights to restore functionality and prevent future breakdowns.
Sample Papers:
- Vibration Analysis for Fault Diagnosis in Multi-Stage Centrifugal Pumps: A Case Study at Khatun Abad Copper Complex
- Vibration Analysis for Fault Diagnosis in an Overflow Ball Mill: A Case Study at Sarcheshmeh Copper Complex
2) Relining Process and Equipment Overhaul Services
- Relining Process
Relining is a critical part of overhauling mineral processing plants, involving the replacement of worn liners in SAG and ball mills. Our skilled team executes this intricate process with safety and efficiency as top priorities. From removing old liners to installing new ones, we ensure your mill returns to optimal operation quickly, reducing downtime and enhancing performance.
- Industrial Relining Equipment Overhaul
We also offer overhaul services for relining equipment, such as Liner Bolt Removal Hammers and Liner Handlers. Our technicians address any mechanical or operational issues to ensure these tools function reliably during the relining process.
Our overhaul services include:
- Inspection and Diagnosis: Detailed assessment of equipment to identify problems.
- Repair and Maintenance: Comprehensive repairs, including part replacements and mechanical adjustments.
- Testing and Calibration: Ensuring equipment meets performance standards and operates efficiently.
3) Technical Documentation Services
- Condition Monitoring Documentation
We provide detailed reports and guidelines for condition monitoring systems, outlining monitoring requirements, maintenance schedules, and recommended interventions. These documents help maintain equipment health, ensuring safer, more efficient operations.
- Technical Documentation for Industrial Parts
Our technical documentation offers a complete profile of each part, including material specifications, Inspection Test Plans (ITP), technical drawings, and more. This ensures traceability, quality assurance, and compliance with industry standards, supporting efficient part management throughout its lifecycle.
4) Crack Repair and Wear Restoration of Industrial Parts
- Cold Bonding Method
Cold bonding is ideal for materials with low weldability, such as cast iron or certain alloys. This rapid, on-site process maintains material integrity without introducing thermal stresses, preventing new cracks from forming.
- Specialized Welding
For parts requiring welding, we provide end-to-end services, from selecting the appropriate electrodes to executing the weld and performing post-weld inspections. Our expertise ensures high-quality, durable repairs.
- Wear Restoration
For components subjected to wear, we apply specialized coatings tailored to the type of damage, extending the part’s service life and enhancing operational performance.
5) Gear Tooth Restoration and Reconditioning
We specialize in the restoration and reconditioning of worn, pitted, or broken gear teeth. Using advanced techniques such as welding and coating, we restore gears to their optimal condition. Our fully automated machine ensures precision reconditioning with tolerances as tight as 0.07 mm and a surface roughness of 1.6 µm, delivering high-quality results.
6) 3D Scanning of Industrial Parts
Our 3D scanning service provides accurate digital models of industrial parts, essential for analysis, inspection, and restoration. This cutting-edge technology ensures precise measurements and detailed evaluations, allowing for efficient repairs and documentation.
Key Features:
- High Precision: Captures detailed measurements and intricate features of components.
- Detailed Analysis: Enables thorough evaluation of wear, damage, and overall integrity.
- Enhanced Restoration: Facilitates accurate restoration and repair based on the digital model.
- Efficient Documentation: Provides a digital record for future reference, aiding in maintenance and quality control.
Trust PSDF to provide industry-leading repair and maintenance services that keep your equipment running smoothly, reduce downtime, and enhance overall operational efficiency.
