Mineral crushing lines are a highly profitable segment of the mining industry. However, inefficiencies remain a significant challenge, with over 60% of line energy and 90% of some equipment’s energy being wasted. PSDF’s AMOC system is designed to revolutionize this sector by greatly enhancing the efficiency of crushing line operations. Our advanced technology enables real-time monitoring and control of critical parameters, resulting in optimized performance and increased productivity.
After several years of dedicated research, we have developed a predictive model that accurately forecasts material behavior in mills. This model assesses the impact of factors such as charge, liner geometry and wear, speed, and feed hardness on crushing conditions and processes. The AMOC system uses this information to manage the crushing process by predicting and adjusting the quantity and composition of feed and balls within the mills. It also optimizes the input feed by continuously monitoring parameters like power consumption, motor current, solids percentage, and return load, ensuring liner protection through effective load management.
AMOC stands out by integrating feed characteristics, liner geometry, feed hardness, speed, and other variables using experimental, analytical, and statistical methods. This data is processed by our simulator software, which can be connected to the circuit control system for real-time optimization and control.
Key Features
- Predicts and graphically displays the load profile inside the mill based on real-time process parameters
- Continuously determines mill feed hardness using process data
- Predicts and adjusts mill speed for optimal grinding efficiency and power usage
- Graphically represents the ratio of feed to balls inside the mill for balanced operation
- Monitors and predicts liner wear and its impact on the load profile
- Predicts and displays the charge level in the mill
- Applicable to various mill types (wet and dry, ball mills, AG mills, SAG mills) under diverse operating conditions
- Seamlessly connects to the circuit control system for real-time process optimization and control
Product Benefits
- Energy Efficiency: Drastically reduces energy waste, increasing profitability
- Automation: Automates the control of key parameters to maintain consistent and optimal performance
- Advanced Insights: Provides a deep understanding of material behavior within mills, enabling proactive adjustments
- Continuous Optimization: Optimizes the input feed and other variables, protecting equipment and enhancing overall performance
- Real-Time Control: Includes simulator software for real-time optimization, integrating multiple operational variables into a comprehensive overview
Experience the future of mineral crushing line efficiency and control with PSDF’s innovative AMOC system. Maximize your profitability and streamline your operations with our cutting-edge technology.
