Mineral crushing lines represent a highly profitable segment of the mining industry. However, inefficiencies plague these operations, with over 60% of line energy and 90% of some equipment’s energy being wasted. PSDF AMOC is set to revolutionize this sector by significantly enhancing the efficiency of crushing line equipment. Our advanced technology enables the online determination and control of numerous parameters, resulting in optimal performance and increased productivity.
After several years of dedicated research, we have developed a model that accurately predicts the behavior of materials in mills. This model evaluates the impact of various factors such as charge, liner geometry and wear, speed, and feed hardness on the crushing conditions and process. The control system manages the crushing process by predicting and adjusting the quantity and composition of the feed and balls within the mills. It also optimizes the input feed to mills by continuously monitoring and adjusting parameters like power consumption, motor current, solid percentage, and return load, ensuring the protection of liners by efficiently managing the load profile.
AMOC stands out by integrating the relationship between feed characteristics, liner geometry, feed hardness and size, speed, and other variables through experimental, analytical, and statistical methods. This information is processed by our simulator software, which could be connected to the circuit control system for real-time optimization and control.
Key Features
- Predicts and graphically represents the load profile inside the mill based on process parameters
- Continuously determines the hardness of mill feed based on process parameters
- Continuously predicts the mill speed to provide optimal grinding and power conditions
- Determines and graphically displays the ratio of feed to balls inside the mill
- Continuously predicts liner wear and its effect on the load profile
- Predicts and displays the charge level in the mill
- Applicable to different types of mills (wet and dry, ball mills, AG mills, SAG mills) under various working conditions
- Capable of connecting to the circuit control system for real-time optimization and control
Product Benefits
- Dramatically reduces energy waste, maximizing profitability
- Automates the control of various parameters, ensuring consistent and optimal performance
- Offers a deep understanding of material behavior in mills, facilitating proactive adjustments.
- Continuously optimizes the input feed based on measurable parameters, protecting equipment and enhancing performance
- Provides a simulator software that offers real-time optimization and control, integrating multiple variables for a comprehensive operational overview.
Experience the next level of efficiency and control in mineral crushing lines with our innovative solutions.
